Not Ranked
Not trying to be a downer, but if your boss is tight on the pennies, I dare say the time you spent, driving to scrapyard, searching scrapyard (only to find nothing) then the time to modify your pulley, probably cost more than it would to jump on the phone and order a new one.
I am not sure if the Ozzie way of thinking is over engineered, but I have been reading this thread form the start, and there is some scary stuff happening.
Good luck with the build, hope it does not bite any potential drivers.
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Cruising in 5th
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Never be afraid to do something new, Remember, Amateurs built the Ark: Professionals built the Titanic.
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