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I am a little surprised the roof needs to be extended by so much. Is a Dax smaller then your average cobra?
Where are you planning to cut and extend? It's going to take a bit of work to maintain a natural smooth curve, but in sure your up to it sambo. Are you planning to just turn #1 into a plug for you mold, mite be the best way to get that smooth curve without worrying about keeping that first one usable.
Cheers
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