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There is a place near me that sells scrap Lexan and plexiglass. I made wind wings out of M10 and a few other pieces. It cuts really nice with a fine tooth circular saw blade. It is really hard to break, unlike plexiglass, so if the saw grabs, it won't hurt anything. I used a die grinder with a carbide deburring tool to chamfer the edges.
It is really easy stuff to work with. I used 5/16" thick.
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