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Rz, It sounds like the gauge is hooked up properly. You won't get a voltage reading from the sender because you are changing the resistance of ground. I still think you have a mismatch of the gauge and sender.
The alternator circuit needs to have the idiot light in the dash harness hooked up. This completes the charging circuit. It won't show a charge unless you have the dash harness plugged in.
The horns need 2 wires to them # 154 and a ground to chassis. Make sure you have a fuse in the fuse box for the horn.
Don
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