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Utility snips
Found the right tool for cutting insulation and carpet (and probably anything else) at Sears - it's called "utility snips", and looks like a regular pair of scissors or clippers, but with a flat surface in place of one of the blades. The snips cut right through the insulation where I hadn't made any headway with any other tool.
Got a request for Rick - can you take and post or send me pictures of your MSD setup? I like the idea of routing some air past the box, but am not visualizing what you've done.
Thanks,
JLW
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