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Hi D Ford,
I am in the process of building my harness and noticed the same situation with the headlight switch. In research I have heard that the common problem is the switch falling apart. If I wiggle my switch it seems to work. I was planning on trying to open the switch to see if there is another way of fixing them. I believe that it has to do with the poor crimp from metal to plastic.
All the other switches do not have the look and feel to the lucas switch.
I hope this helps
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