Hi James,
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How hot does the floor get under your seat where the box is? Did you cover it with some sort of heat guard?
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The floor stays cool. We've gone 450 miles + in a day without any heat problems at all. Everett Morrison supplied a thin, aluminized flexible heat barrier - kinda looks like fiberglass with a reflecting material adhered to one side. The reflective side faces the mufflers, and it's glued to an aluminum sheet which rests on the frame under the floor of the footboxes.
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Did you do the cutting through the frame components to get it through?
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The E-M has three outrigger supports. The factory relocated the center one to the front, and then put the notch there to accommodate the headpipe.
Tom