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Fordfan
You stated "one piece countershaft". Is it really? Early Tremecs did have a on piece countershaft but was changed to a 3 piece assembly. 3rd and 4th gear now slip onto the shaft as separate gears. If yours is an early one piece countershaft, that may be the source of the misalignment. I have not seen where there were any case changes so you may be able to exchange the old countershaft for a late model to solve this problem.
Craig
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