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All Starters require clearance between the flywheel and the pinion gear while in static position. It would appear that this is lacking in your installation. I think the incorrect nose piece is being used in your application. .062 seems to be a common measurment.
http://www.powermastermotorsports.co...torqueShim.pdf
If you go to http://www.tiltonracing.com/content....ist2&id=31&m=s they have several illustrations of the nose pieces for their products. You can see various depths for different applications and you can get an idea of what must be accomplished.
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Rick
As you slide down the Banister of Life, may the splinters never be pointing the wrong way 
Last edited by Rick Parker; 01-21-2007 at 07:11 PM..
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