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Dragon - do a search for my topics on LSC cooling - I did about everything you can do as far as shrouds etc. and had great luck. I just got back in town and have not had a chance to measure my pulleys, but I will tomorrow. I know it is frustrating, but hang in there.
Unless you have missed something very basic (which your sound like you know mechanics) we will get you covered. If your overheating at speed it has nothing to do with fan, but maybe waterflow, airflow dynamics, radiator size etc.
I will get some cars moved around and get mine down off the lift tomorrow and get some info for you (it needs a bath anyway).
Do the search though, since I spent a lot of time on this before.
Bruce
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