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I have watched a few episodes of Horsepower TV (SPIKE) where they dyno test different products including headers. Size, length, bends and other factors do make a difference. Nothing major from what I remember but definately worth picking the right size, etc. I think you can watch (Buy) episodes from iTunes.
BossCer's comment was good. Match the headers with the engine for the best effect.
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Just enough knowledge to build a cobra and be dangerous...
You can observe a lot from just watching.
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