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Bret,
I don't know if you have any TAP plastic stores in your area, but if you do, you can probably pick up the lexan you need without the expense of shipping. They can also cut it to your specifications pretty easily and inexpensively. I've cut both lexan and acrylic, and it can be a pain unless you use special blades. That is also true for drilling and countersinking holes.
Good luck, I've been considering putting a single windscreen on the driver's side for quite awhile. A similar process, but on a smaller scale.
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Ron R
"Dishwasher? I thought that was for cleaning parts!?"
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