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07-14-2009, 02:40 PM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
I am somewhat worried about the longer term impact on my alternator. They can be alternator killers. It is at the auto-electrician's now being re-wired-altho' that is nothing to do with the Gilmer set up, I am advised.
I found a specialist workshop in manufacture of aluminium autoparts, with all the latest laser gear at Yandina - fifteen minutes from where I live. He will make up some billet ally pulleys for about $180 for us. He does fantastic work on suspensions systems, conrods, etc., and has done Cobra pulley systems before.
And no freight from the US!
Merv
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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Advertising
07-14-2009, 03:16 PM
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CC Member
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Join Date: Jun 2006
Location: Palm Beach,
QLD
Cobra Make, Engine: Harrisons # 62 302 T5
Posts: 474
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Not Ranked
Alt Bracket
Quote:
Originally Posted by Mando
Geof/Merv I used the alternator bracket you linked to Summit Racing on my car. I thought it was supposed to go on the passenger side so with the aid of a small bracket, thats where it was installed. If your interested you can see it in my gallery.
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Mando
I know it has been said before and I am sure it will be said again - your engine bay is one of the best I've ever seen. Wow!! And well done.
This image shows what I am looking for:
It looks like you have then fabricated a bracket that fits to your LHS head and connects to the alternator pivot. I think I can just see the bracket here:
Did you try turning the Summit bracket over. I guess the holes would line up but the image on the Summit site looked like there were recessed holes for the bolts and that might cause a problem.
Cheers
Geof
__________________
Original? Must be. It's the only one I've ever built.
Last edited by 07cob; 07-17-2009 at 03:30 PM..
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07-14-2009, 07:07 PM
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CC Member
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Join Date: May 2009
Location: Somewhere on the Rainbow,
FL
Cobra Make, Engine: NAF 427, 331ci, 4 spd, 3.55s
Posts: 49
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Not Ranked
Gilmer belt concerns and proper tension
Quote:
Originally Posted by Merv and Sharon
I have a Gilmer drive setup, but I am worried about the long term impact of that on the alternator bearings, even with appropriate tension.
"&"
I did change my water pump to standard rotation, and fitted a Gilmer set up. This works fine but I am worried about the longer term impact of that on the alternator bearings and its balance.
Merv
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Hi Merv,
Could you elaborate on your Gilmer belt concerns a little bit? Am running a new Gilmer belt setup and am already experiencing problems w/ the alternator -- have what looks like a carbon buildup on a frame rail near the alternator (brush material?) and the bearings are going (all within 500 miles). Tension? Would like to know how much tension is appropriate -- seems like the belt either flaps madly or is too tight.
Thanks, Dave
__________________
If you can't be good, be careful.
Dave
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07-14-2009, 10:22 PM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
I think that you have it Dave. I am no mechanic but I am advised that belt tightness is the key. Certainly not as tight as a conventional fan belt. These Gilmer drives create such traction that they can put stress on the alternator and its mounts. Also, if they (the Gilmer setup) are of poor quality they may not have been properly balanced and the bolt holes to the waterpump and crank maynot even be centred (some of mine weren't). Others can advise more.
There are several guides on this on the 'net, but be aware that the belt tightens as it warms up. The pressure on the front and rear bearings on 2G alternators are considerable, but maybe less with 3G/similar ones. I had a wiring burnout but this may have been due to another source. The brushes were also worn. I am getting some ally pulleys made and balanced. Will misss that noise, however! (but not the burning alternator smell).
Hope this helps,
Merv
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-15-2009, 02:06 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
Computer schematic from the machinist of the ally pulleys being made:
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-15-2009, 02:48 AM
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CC Member
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Join Date: Jul 2004
Cobra Make, Engine: 347 Stroker Morrison Injection. Registered.
Posts: 1,440
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Not Ranked
Geof, your right, the bracket did have recessed bolt holes so it could only go one way.
Merv, hopefully the finished product will look as good as his pictures. You said you will miss the noise. Do Gilmer Pulleys sound different to normal pulleys?
Regards.
__________________
Mando
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07-15-2009, 02:51 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
Yeah! That is the main reason for them IMHO. They sound like a surrogate supercharger!
Merv
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-15-2009, 01:12 PM
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CC Member
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Join Date: May 2009
Location: Somewhere on the Rainbow,
FL
Cobra Make, Engine: NAF 427, 331ci, 4 spd, 3.55s
Posts: 49
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Not Ranked
Thanks Merv. I see where I made my mistake -- will try again (the story of my life).
__________________
If you can't be good, be careful.
Dave
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07-28-2009, 05:06 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
I have my new pulleys - laser measured and made from billet ally by Yandina metal fabricators.
Quite pleased.
Merv
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-28-2009, 05:33 AM
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CC Member
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Join Date: May 2002
Location: Brisbane Australia,
QLD
Cobra Make, Engine: RMC under re-construction, GenIV with tremec 600, Jag 3.31 L/S diff
Posts: 3,318
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Not Ranked
Nice Merv, they look very exotic.
__________________
It's impossible to soar like an eagle when you're surrounded by turkeys.
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07-28-2009, 05:50 AM
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CC Member
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Join Date: Jul 2004
Cobra Make, Engine: 347 Stroker Morrison Injection. Registered.
Posts: 1,440
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Not Ranked
Come on Merv, lets see them fitted!
Regards.
__________________
Mando
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07-28-2009, 06:01 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
Working! Working!
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-28-2009, 09:18 PM
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CC Member
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Join Date: Aug 2001
Location: Melbourne, Australia,
Vic
Cobra Make, Engine: G-Force Mk I, 5L Windsor, TKO 600, enhanced Jag / Koni suspension & LSD Diff.
Posts: 2,300
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Not Ranked
Merc
Can you post the contact and contact details at Yandina.
I'm not ready yet but have thought about some work on pulleys to add to the bling.
Conatct details can go into the memory bank then.
Cheers
Steve
oh and yes stop reading this, get yours fitted and show us the pics!!!
__________________
slowy
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07-29-2009, 03:16 AM
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CC Member
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Join Date: Jun 2006
Location: Palm Beach,
QLD
Cobra Make, Engine: Harrisons # 62 302 T5
Posts: 474
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Not Ranked
Done!
Merv
Very nice. Sounds like you are all ready for QT now!!!
Geof
__________________
Original? Must be. It's the only one I've ever built.
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07-29-2009, 03:42 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
I am ready but they aren't! Still 3 weeks. Car is running fine and looks good and sounds better. Have had a visitor from Dunedin who races in Invercargill in his Nissan Silvia. He is thinking Cobra now ...
Merv
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-29-2009, 03:50 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
I still need to get the correct Gates V belt tomorrow - a 1105mm/6pk and all should be sweet and the alternator less stressed. The holes in the side of the crank pulley may have a whistle, however (wannabe turbo!).
Merv
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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07-30-2009, 12:40 AM
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CC Member
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Join Date: Jun 2007
Location: Sunshine Coast Qld,
QLD
Cobra Make, Engine: Harrison # 80; Ford 5.0L HO Trickflow heads, cam and rockers and MassFlow EFI
Posts: 3,482
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Not Ranked
All done. Sound really much nicer than the Gilmer.
Fabricator has saved the specifications on his computer/laser cutter:
Advanced Metal Turning
4 Harvest Rd., Yandina QLD 4561
(07) 54468679
www.amtyandina.com
__________________
Merv
Ford Cobra
Harrison #80.
Peregian Beach
Sunshine Coast Qld.
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