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-   -   Billet Aluminum Chassis Fixtur--Daytona Coupes We Are Making For Shelby (http://www.clubcobra.com/forums/kirkham-motorsports/134114-billet-aluminum-chassis-fixtur-daytona-coupes-we-making-shelby.html)

David Kirkham 07-20-2015 08:57 PM

Billet Aluminum Chassis Fixtur--Daytona Coupes We Are Making For Shelby
 
Hey Guys,

We've been a little quiet around here lately. Here is the latest out of Kirkham Motorsports Skunkworks.

This is a billet aluminum chassis fixture for the Daytona Coupes we are making for Shelby. :eek:

Thought you might like a sneak peak.

David
:):):)

http://www.clubcobra.com/photopost/d...5_Medium_1.JPG

David Kirkham 07-20-2015 09:07 PM

Part of the steering column support above the driver's foot box.

http://www.clubcobra.com/photopost/d...20_Medium_.JPG

David Kirkham 07-20-2015 09:08 PM

This is the rear of the backbone. It is a spiderweb of tubes that all have to be held together perfectly. The tubes are all laser cut.

http://www.clubcobra.com/photopost/d...23_Medium_.JPG

David Kirkham 07-20-2015 09:11 PM

Door hinge fixture:

http://www.clubcobra.com/photopost/d...29_Medium_.JPG

rodneym 07-20-2015 09:19 PM

Glad to see you back.
As usual, amazing!

MAStuart 07-21-2015 05:56 AM

Nice! Do you mind if bring my chassis I am building next weekend and see how it fits your jig? Just kidding! I sure had to use my imagination to get all my tubes in the proper place with no jig.

Mark

DonC 07-21-2015 06:39 AM

David:
Another piece of "Metal Art". Very impressive.
DonC

ACademic 07-21-2015 07:42 AM

Geez, I need a cigarette after all of that.

David Kirkham 07-21-2015 12:43 PM

Here are a few more pics for you guys :)


http://www.clubcobra.com/photopost/d...30_Medium_.JPG

http://www.clubcobra.com/photopost/d...31_Medium_.JPG

http://www.clubcobra.com/photopost/d...32_Medium_.JPG

http://www.clubcobra.com/photopost/d...33_Medium_.JPG

http://www.clubcobra.com/photopost/d...34_Medium_.JPG

http://www.clubcobra.com/photopost/d...35_Medium_.JPG

http://www.clubcobra.com/photopost/d...36_Medium_.JPG

http://www.clubcobra.com/photopost/d...37_Medium_.JPG

http://www.clubcobra.com/photopost/d...38_Medium_.JPG

http://www.clubcobra.com/photopost/d...39_Medium_.JPG

http://www.clubcobra.com/photopost/d...40_Medium_.JPG

http://www.clubcobra.com/photopost/d...41_Medium_.JPG

David
:):):)

Detroit Bill 07-21-2015 12:50 PM

That's some dedication. The design and machine time must be immense.
Truly industrial art.

1985 CCX 07-21-2015 12:56 PM

I saw this on my recent visit to KMS................

AWESOME work to both David and David.......

This by itself is a work of art!:cool:

Dimis 07-21-2015 07:14 PM

Awesome!
Keep the details coming!

slider701 07-21-2015 08:05 PM

Good God.......even your layout table is a work of art!!!

I'd use that as a dining room table!!

slider701 07-21-2015 08:32 PM

Good God.......even your layout table is a work of art!!!

I'd use that as a dining room table!!

Calicoco 07-21-2015 08:40 PM

Awesome!

David Kirkham 07-22-2015 03:36 PM

Quote:

Originally Posted by slider701 (Post 1356486)
Good God.......even your layout table is a work of art!!!

I'd use that as a dining room table!!

DenBeste saw it and asked if we could make him a table too.

David
:):):)

David Kirkham 07-22-2015 03:42 PM

If you guys look really, really closely you can see the tubes are almost--almost--a perfect fit. It is very hard to see in a photo. The camera makes it look like there is a bit of a gap in the fitment...

BUT...

We were very, very careful to draw and program the tubes so the laser would cut the intersecting tube normal to the surface (of that same tube). If you cut one tube absolutely tangent to another tube the edge will feather out, thinning to nothing. That "nothing" is actually so thin (like thinner than paper) when you weld the tubes together the steel will literally boil, burn, and contaminate the weld.

I'll try to get a close up so you can see what I am talking about. It's a bit hard to explain.

David
:):):)

Bill D 07-22-2015 05:24 PM

Incredible. No words aptly describe it.

Buzz 07-22-2015 06:41 PM

You guys are having way too much fun doing this stuff. it speaks volumes about what to expect from the final product when even your tooling is jewelry-grade quality.

David Kirkham 07-27-2015 02:06 PM

http://www.clubcobra.com/photopost/d...42_Medium_.JPG


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