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Kirkham Motorsports

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  #681 (permalink)  
Old 07-12-2008, 11:11 AM
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Once we were happy with the fit, we took the front cockpit tube, bent it to shape and then cleco'd it to the body. (That's the cleco you see sticking out here.) Then, we took a little tube and fit it to the cowl tube. We then lowered the body down onto the little tube, measured everything, and then...

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."

Last edited by David Kirkham; 07-12-2008 at 11:14 AM..
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  #682 (permalink)  
Old 07-12-2008, 11:15 AM
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Then you tack weld everything into place. Tack weld means very small weld--so it isn't so hard to break when you have to reposition the tubes because you measured wrong...

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #683 (permalink)  
Old 07-12-2008, 11:44 AM
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Here is a close up of the center cockpit support tube. Notice how it is already perfectly notched courtesy of our mill.


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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #684 (permalink)  
Old 07-12-2008, 12:23 PM
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David and Tom,

I think now that you guys have mastered all in your fiefdom...itc time to consider producing the Flip Top Cobra (The Turd).

.....that would be amazing!
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  #685 (permalink)  
Old 07-12-2008, 12:36 PM
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I figured I'd throw a YouTube in now.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #686 (permalink)  
Old 07-12-2008, 12:39 PM
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Quote:
Originally Posted by John McMahon View Post
David and Tom,

I think now that you guys have mastered all in your fiefdom...itc time to consider producing the Flip Top Cobra (The Turd).

.....that would be amazing!
Perhaps our fiefdom lies outside familiar pastures.

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #687 (permalink)  
Old 07-12-2008, 04:46 PM
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You have to check, check, check to make sure things are right and square.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #688 (permalink)  
Old 07-12-2008, 04:47 PM
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Here we are checking the "Z" axis height of the body relative to our CAD drawing. It is right on the money.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #689 (permalink)  
Old 07-12-2008, 04:49 PM
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Here is the tool we used to measure with. You see Sandwich using it in the previous picture. Because we had to measure around the radiator to our datum, we sheared a piece of aluminum exactly at 11.4 inches long. We made sure the edges were perfectly square then we could measure over to the body.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #690 (permalink)  
Old 07-12-2008, 04:52 PM
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When we are very sure everything is perfectly square--we weld again.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #691 (permalink)  
Old 07-12-2008, 05:22 PM
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We write all the measurements down on the car so they can't get lost or walk away. Everyone knows what the measurements are and everyone knows we expect things to be as perfect as possible.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #692 (permalink)  
Old 07-12-2008, 05:46 PM
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More notes on the CAD dimensions.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #693 (permalink)  
Old 07-12-2008, 05:58 PM
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I'll sneak another MTV YouTube in about now.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #694 (permalink)  
Old 07-12-2008, 06:57 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #695 (permalink)  
Old 07-12-2008, 07:50 PM
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Quote:
Originally Posted by David Kirkham View Post
That's all I'd post if I did that...

I'm really bad at following directions. Just ask Jamo.

David
Oh, the tales I could tell...
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  #696 (permalink)  
Old 07-12-2008, 10:08 PM
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Great work.
The real question is this: Is David (Dr. Billet) & Company-- reinventing a simple Cobra Kit car or are they creating one of the finest pieces of art I have ever seen? (Yes, I have seen alot) It is almost a shame to put a body on it!
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  #697 (permalink)  
Old 07-13-2008, 04:30 PM
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Quote:
Originally Posted by Jamo View Post
Oh, the tales I could tell...
OK, how much to keep you quiet...

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #698 (permalink)  
Old 07-13-2008, 04:32 PM
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Quote:
Originally Posted by big-boss View Post
Great work.
The real question is this: Is David (Dr. Billet) & Company-- reinventing a simple Cobra Kit car or are they creating one of the finest pieces of art I have ever seen? (Yes, I have seen alot) It is almost a shame to put a body on it!
The project is planned as a one-off. I think it would be prohibitively expensive to sell these as a "normal" kit.

Everyone who sees the car says it is a shame to put a body on it. I need to think of a way to make the body easily removable. Now, that will be a trick that will probably not be possible. But, as you can see, I love a challenge.

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #699 (permalink)  
Old 07-13-2008, 04:33 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #700 (permalink)  
Old 07-13-2008, 04:35 PM
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Here are a few more pics of the ride coming along.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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