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Kirkham Motorsports

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  #761 (permalink)  
Old 07-29-2008, 09:44 AM
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The most impressive part on that car is the rear wheelhouse, I'd love to see that being machined.
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  #762 (permalink)  
Old 07-29-2008, 10:55 AM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #763 (permalink)  
Old 07-29-2008, 12:08 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #764 (permalink)  
Old 07-29-2008, 12:34 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #765 (permalink)  
Old 07-29-2008, 01:13 PM
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Quote:
Originally Posted by mr bruce View Post
The most impressive part on that car is the rear wheelhouse, I'd love to see that being machined.
Too bad we didn't film that. The only way we could make that part is with a full 4 axis machine. That means all 4 axis of the machine are moving at once--X, Y, Z, and A. A is the rotary axis so the part is spinning while the machine is moving up, down, left and right, in and out. We had to move in all 4 axis to spin the part around the tool to get into the tight spots. We then had to "unwind" the part to get the tool back out.

I will look for some more pics of it being made for you.

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #766 (permalink)  
Old 07-29-2008, 01:23 PM
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The block we started with weighed 225 pounds. Each finished wheel house weighs about 2-3 pounds. (I'd have to check and see if I ever wrote it down). Here you can see Sandwich sawing the billet log in 1/2. The chunk of aluminum is pretty big--but it was the only way to turn the corner on the chassis to feed the rear suspension loads to the front of the car and finish off the tub.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."

Last edited by David Kirkham; 07-29-2008 at 02:30 PM..
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  #767 (permalink)  
Old 07-29-2008, 01:26 PM
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Here one of the 1/2's of the block has been mounted into the mill. We welded extensions on to the block to get it far enough away from the rotary axis so the spindle didn't crash. We then cut the welded on areas off (along with any heat affected zone).

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #768 (permalink)  
Old 07-29-2008, 01:28 PM
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Here is a shot of the part almost finished.

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #769 (permalink)  
Old 07-29-2008, 02:27 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #770 (permalink)  
Old 07-29-2008, 02:30 PM
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Mr. Bruce,

That is all the pics of the rear wheel well I could find. If I find any more I will post them for you.

Thanks for watching!

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #771 (permalink)  
Old 07-29-2008, 02:47 PM
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As you can imagine, that makes a LOT of chips!

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #772 (permalink)  
Old 07-29-2008, 02:54 PM
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Boy! They are cracking the whip on David to get this car done...

http://www.youtube.com/watch?v=GA03miHe3zk&NR=1
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  #773 (permalink)  
Old 07-29-2008, 03:59 PM
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Hello Scotty,

Will it have a transparent aluminum window or is that just too much to ask?

Cheers
Mike
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  #774 (permalink)  
Old 07-29-2008, 04:07 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."

Last edited by David Kirkham; 07-29-2008 at 04:50 PM..
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  #775 (permalink)  
Old 07-29-2008, 04:50 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #776 (permalink)  
Old 07-29-2008, 09:04 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #777 (permalink)  
Old 07-29-2008, 09:06 PM
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Quote:
Originally Posted by CobraMike View Post
Hello Scotty,

Will it have a transparent aluminum window or is that just too much to ask?

Cheers
Mike
If I could figure out how to do it, I would!

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #778 (permalink)  
Old 07-29-2008, 09:11 PM
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Quote:
Originally Posted by franklin View Post
Boy! They are cracking the whip on David to get this car done...

http://www.youtube.com/watch?v=GA03miHe3zk&NR=1
I think I am the one cracking the whip here...mostly on ME.

David
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #779 (permalink)  
Old 07-29-2008, 09:21 PM
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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."
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  #780 (permalink)  
Old 07-29-2008, 09:27 PM
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Door sil tube (right under the door).

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David Kirkham, President Kirkham Motorsports
Manufacturer Aluminum Body Kit Cars and supplier to Shelby* for their CSX4000, CSX7000, and CSX8000 289 and 427 Cobra
*Kirkham Motorsports is not affiliated with Ford or Carroll Shelby or any of their trademarks.
"Fear is the thief of dreams."

Last edited by David Kirkham; 07-29-2008 at 09:38 PM..
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