07-27-2007, 11:32 AM
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Senior Club Cobra Member
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Join Date: May 2001
Cobra Make, Engine: A CSX Cobra,1966 GT350 and an '06 Ford Heritage GT
Posts: 1,829
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Not Ranked
It's not really hard to do. There are 2 cast shims on the sides of the differential that MUST go in true and square to align the diff. Yes, the pinion is shimmed fore/aft only by a crush sleeve and some shims...replace the sleeve and put the shims back as they came out. If you are going to pull it, I would replace the bearings but be aware that they can be a PITA so gauge replacement against necessity. Are they noisy? Are they loose? When you're going back together you check the alignment with white grease. Put a spot in 4 places and spin the diff by hand. The 'heel' pattern is what you are looking for. You want the impression left by the pinion to be centered on the ring gear. Adjust with shims as req (you probably will not have to if you assemble the same as it came apart). About cautions; be careful not to overtighten the pinion crush sleeve! Follow the torque specs carefully (a Mustang rebuild book will give you the #'s). Finally, add some torque modifier for break in and go have some fun!
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